Ointment / Cream manufacturing plant

TECHNICAL SPECIFICATION :

• Semi Contra design agitator with blades having holes to cut the mass.
• Jacket have heating & cooling with temperature controller.
• Separate vessel for wax melting & water heating.
• Process piping are highly Electro polished and joints are DIN / TC standard for easy opening & re-fixing.
• Hydraulic Power Pack with cylinder to lift complete agitator assembly with top lid for product recovery / Easy to cleaning / Change over of batch & for maintenance.
• VFD for Anchor agitators to vary the RPM as per product / Recipe.
• Cleaning validation by SWEB testing match international standard less than 10 PPM OR by CIP system with online conductivity.
• Imported gear box with synthetic oil (Zero noise level)
• Load Cell for accurate weighing of final products.
• Watering vacuum pumps to create vacuum in Mfg. vessel and transfer other ingredients Molten wax / Hot water in Mfg. Vessel.
• Vacuum system save timing to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
• To remove Air enter peal from the product.
• No Air contamination./ Human contamination.

FEATURES :

• By Manual Control OR By auto Control (Optional)
• Manual Control – Have temperature indicator /Timer / Push Button for operate the complete plant.
• Auto Control – PLC based with Touch screen and password level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc.
• RECIPE SYSTEM : To stored processed parameter to give high batch to batch consistency.
• MMI (Touch Screen) for visualization of machines of specific process condition and data.
  
  

  PLC Indicates :

  Visualization of Machine process condition & data. Alarm Signal Fault Message Various measure values as a function of time. Quality assurance through batch & shift report.

FEATURES :

• Vessel design as per ASME guideline and tailor made design as per user’s requirements.
• Vessels are vacuum withstand to transfer product from one vessel to another vessel. (No chance of contamination)
  
  Homogeniser : -
• Mounted from bottom of the vessel in vertical and inclined position to homogenize the product & emulsify the oil & water minimal time with recirculating and same will be discharge to holding vessel.
  
  Anchor Stirrer : -
• Low speed special design with “W” shape with self adjustable Teflon scrapper & 2 Nos. stationery baffles to

ADVANTAGES :

• Mixing , dispersing and homogenizing in one operation.
• Homogenous product consistency without trapped air bubbles.
• Large variety of products due to the highly flexible dispersing and homogenizing system.
• Fast product change over.
• Sterile production corresponding to GMP regulations.
• Rapid and effective cleaning : CIP / SIP
• High capacity with minimal space requirement.
• Simple operation.
• Can be fully automated.
• Integration into existing process control system.